Data acquisition
and assets

The modular insightfabric connects machines, sensors and applications. Its components acquire, process and store production data on site and in the cloud. Panels and boards use it directly on the shop floor, while Platform Applications also work across sites. Scope and expansion are tailored to your foundry and can grow step by step.

The modular insightfabric from sensor to applicationSix functional areas connect sensors, Data Connector, Data Hub, VPN Gateway, Cloud Storage and platform applications. Machines can connect directly to the Data Hub. Local connections also run from the Data Hub or directly from the machine to boards and panels. Components are clickable.SenseSensorsTransformAggregateData ConnectorStoreRelateEnrichAnalyseData HubEncryptTransferVPN GatewayStoreRelateEnrichAnalyseCloud StorageVisualiseInteractsmartfoundry.platformMachine and peripheralsBoards and panels
Data acquisition and assets

The components in detail

Sensors from the presentation materials

Sensors

Sensors capture physical quantities at the machine, in the process and in peripheral equipment. The measurement range and installation point depend on your question.

Role and contribution · Examples

  • Measure, for example, temperature, pressure, flow and energy
  • Select measurement points, for example on machines, furnaces, cooling circuits and peripherals
  • Process signals through suitable interfaces with the Data Connector
Data Connector from the presentation materials

Data Connector

The Data Connector integrates sensors and additional interfaces. It processes and aggregates signals for downstream data use.

Role and contribution · Examples

  • For example, 4–20 mA and 0–10 V analogue signals, temperature and energy measurement
  • Cycle-based acquisition and calculated measurement values
  • Can also be used independently with other data systems
Interfaces

Interfaces

Interfaces capture available data from machine controls and connected devices. Extensions add capabilities to match the equipment.

Role and contribution · Examples

  • Include machines and peripherals in data acquisition
  • Structure repeated device connections using templates
  • Review available signals and customer-specific prerequisites together
Data Hub

Data Hub

The Data Hub is a hardware system delivered ready for operation in a control cabinet. An industrial PC, power supply and further components are assembled for local operation of the solution.

Role and contribution · Examples

  • Industrial PC in an actively ventilated control cabinet with its own power supply
  • Labelled components, circuit diagram and documents for commissioning and maintenance
  • Extensions as needed, such as additional components or an optional UPS
Local Storage

Local Storage

Local Storage provides the local backend and its interface components. It acquires, connects and processes data on site using the same structure as in the cloud.

Role and contribution · Examples

  • Buffer data and catch up after a cloud connection interruption
  • Provide enriched data and advanced functions for panels and boards
  • Represent devices, tools, periods and variables in a shared data model
Cloud Storage

Cloud Storage

Cloud Storage provides the central backend in private customer instances. It brings connected data together for web applications and analysis across sites.

Role and contribution · Examples

  • Represent one or more plants in shared or separate instance structures
  • Account for site-specific time zones and task-based access rights
  • Use current and historical data on the move and across sites
Data Storage

Data Storage

Data Storage provides machine settings files for Machine Settings Management. Integration is aligned with the existing machine connection.

Role and contribution · Examples

  • Make settings files available for management
  • Combine with Machine Settings Management
  • Align storage and access with the machine environment
Machine Settings Management ↗
Board Node

Board Node

The Production Transparency Board Node is a compact NUC PC. It runs the board applications and displays them on the connected screen.

Role and contribution · Examples

  • NUC PC for running selected Board Applications
  • Enable passive status displays or interactive information points
  • Coordinate the data connection, screen and location
Explore Board Applications ↗
Panel

Panel

Industrial panels combine display and input at the workplace. Suitable applications support operation, information and documentation.

Role and contribution · Examples

  • Touch operation in the production environment
  • Use, for example, quality inspection, documents and process data
  • Tailor hardware and configuration to the workplace
Explore Panel Applications ↗
VPN Gateway from the presentation materials

VPN Gateway

The VPN Gateway protects data transfer between connected systems. It forms part of the agreed network architecture.

Role and contribution · Examples

  • Transfer and encryption as a dedicated system function
  • Combine local and central use to suit the application
  • Agree operation, security measures and monitoring

Which data would you like to put to use?

Let us discuss your machines, existing interfaces and additional measurement tasks to find the right connection.

Discuss data connectivity ↗